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Laser cutting of sheet metal: the dual advantages of speed and precision

November 28, 2024
In the field of metal sheet processing, laser cutting technology is standing out with its unique charm. Its dual advantages in speed and precision have brought unprecedented changes and opportunities to many industries.
 
 

 

The high precision of laser cutting comes from its advanced working principle. The laser beam can focus on a very small spot, and the energy is highly concentrated, which makes it possible to cut metal sheets extremely finely. Whether it is a complex geometric shape or a tiny hole or slit, laser cutting can accurately complete the task. For example, in the manufacture of electronic equipment, for the cutting of metal sheet frames for precision circuit boards, laser cutting can control the error at the micron level, ensuring that each component can fit perfectly, greatly improving the quality and reliability of the product. This high-precision cutting effect is difficult to achieve with traditional cutting methods such as mechanical shearing and flame cutting.

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The high speed of laser cutting is due to its efficient energy conversion and cutting method. The high temperature generated by the laser beam instantly can quickly melt or vaporize the metal sheet, and the cutting process is almost free of mechanical stress, so that fast and continuous cutting can be achieved. Compared with traditional cutting methods, laser cutting can increase the speed several times when processing some batches of metal sheet parts. Taking the automobile manufacturing industry as an example, when producing body parts, laser cutting can quickly cut metal sheets into various shapes, greatly shortening the production cycle, improving production efficiency, and enabling enterprises to respond to market demand more quickly.

 

 

Laser cutting of metal sheets also performs well when dealing with plates of different materials and thicknesses. For various common metal sheet materials, such as stainless steel, carbon steel, aluminum alloy, etc., laser cutting can achieve the best cutting effect by adjusting the laser power, frequency and other parameters. Even for thin plates with large thickness differences, from a few millimeters to more than ten millimeters, laser cutting can be flexibly adapted and maintain a high cutting speed while ensuring accuracy. This feature makes laser cutting widely applicable in diversified metal sheet processing needs.

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In addition, the high degree of automation of laser cutting is also an important manifestation of its speed and precision advantages. Modern laser cutting equipment can be seamlessly connected with computer-aided design (CAD) and computer-aided manufacturing (CAM) systems. The operator only needs to enter the designed cutting pattern and parameters in the software, and the equipment can automatically complete the cutting task. This automated operation not only reduces the impact of human factors on cutting quality and further improves precision, but also enables 24-hour uninterrupted production, fully utilizing the efficiency of the equipment and greatly improving the overall speed of production.

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During the processing, laser cutting also has the characteristics of low pollution and low energy consumption. Since the cutting process is mainly through the interaction between laser energy and metal sheets, it does not require a large amount of coolant or other auxiliary materials, reducing pollution to the environment. At the same time, compared with some traditional cutting methods, laser cutting has higher energy utilization efficiency and conforms to the concept of modern green manufacturing.

 

 

In summary, the dual advantages of laser cutting of metal sheets in speed and precision make it a shining star in the metal processing industry. It not only provides key processing technology support for high-end manufacturing industries such as aerospace, electronic information and other fields, but also plays an important role in promoting the transformation and upgrading of traditional manufacturing industries such as mechanical processing and automobile manufacturing. It will definitely have a broader application prospect in the future field of metal sheet processing.

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